Microcement on a kitchen worktop

To achieve the effect of a concrete worktop we have two solutions - make a concrete kitchen worktop cast in architectural concrete or a worktop covered with a thin layer of microcement. A microcement kitchen worktop, although achieving a similar visual effect to a concrete worktop, offers additional benefits such as easier application, lighter weight and the ability to cover a variety of surfaces, including OSB.

A kitchen countertop finished with Festfloor Go! microcement, combining the colours FF1005WB Warm Go Beige and FF9003 Signal White. Project & photo: Moda na cement

Concrete worktop or microcement-covered worktop?
MICROCRETE WORKTOP

A concrete worktop is quite heavy and requires the use of high-grade concrete (we discourage the use of market mixes). In addition, a concrete kitchen countertop should be reinforced with steel mesh and additionally with dispersed fibre (glass or polypropylene). First, the form for the worktop is built, poured with concrete, trowelled and then waits a minimum of 24-48 hours. The formwork is then removed and sanded to the desired effect. The final step is impregnation, which will make the surface smooth, protect it from dirt and reduce the absorbency of the concrete. You can use our ready-mixed architectural concrete, ARCHIFEST, to make a concrete worktop.

 

If you want a quicker result, you can cover the worktop - whether it's wooden, chipboard, OSB or MDF - with microcement. First, the surface should be primed and then two thin layers of microcement should be applied with a trowel at intervals of about 3 hours. Once dry, one layer of microcement as well as the other is sanded. If you want a uniform surface, you should do it very gently. On the other hand, if you want to achieve an effect as close as possible to natural concrete, you use abrasions and burnishes. Finally, as with the fair-faced concrete worktop, the microcement worktop must be varnished.

 

By the way, we must warn against the idea that sometimes comes to customers' minds when it comes to concrete countertops. Some people try to combine both techniques and instead of microcement use ordinary concrete to cover the countertop. We say straight away that such concrete will not adhere to the surface, and if it even adheres to it to some extent, it will crumble and fall off at the slightest impact. Microcement is a special mixture containing polymers that provide excellent adhesion, flexibility and water resistance and in this case cannot be replaced by sand with cement.

The most important advantages of a microcement worktop are

LIGHTWEIGHT CONSTRUCTION

Microcement is only a thin decorative layer that is applied to the existing surface, which makes it much lighter than a countertop cast in concrete. The lightness of the element we cover with it is particularly important if, for example, we want to make tables with a concrete top in a restaurant or café that will be frequently rearranged).

ANTIBACTERIAL PROPERTIES

A microcement table top, coated with a varnish containing NANO SILVER PLUS, which contains silver ions, will provide additional protection against bacteria and other microorganisms. Thanks to its silver ion content, NANO SILVER PLUS has antibacterial properties that create a hygienic protective coating on the surface.

MOISTURE RESISTANCE

Our HYDROFEST microcement is water-resistant, making it ideal for use in wet areas such as bathrooms and kitchens, including kitchen worktops.

UNIFORM SURFACE

Microcement is a material that allows you to create a uniform surface on your worktop, without joints. This not only affects the aesthetics of the finish, but also eliminates the problem of particle and dust accumulation.

A kitchen countertop covered with Festfloor Go! microcement, a combination of FF1005WB Warm Go Beige and FF9003 Signal White | Project & photo: Moda na cement

MICROCEMENT KITCHEN WORKTOP

Microcement for the kitchen worktop is a solution that not only gives the interior an unconventional look, but is also durable and easy to maintain. It is a material that can be used on a variety of surfaces, from OSB to ceramic tiles, giving a uniform concrete look. What's more, the microcement system is resistant to moisture, making it an ideal choice for kitchens. Additionally, by protecting the microcement kitchen worktop with a varnish containing silver nanoparticles, you can provide protection against bacterial growth and keep the surface of the kitchen worktop hygienic, which is important in a place where meals are prepared daily.

 

How to make a kitchen worktop from OSB, MDF or chipboard

Creating a microcement-covered board kitchen worktop is a process that requires careful preparation and the correct application of materials. Here are the steps that need to be taken:

 

1. Preparing the OSB, MDF or particle board that will be the base of the kitchen worktop.

2. Priming the surface of the board

3. Application of microcement on the board (2 layers, sanded when dry)

4. Protection of the worktop with a sealer with a special additive with antimicrobial properties.

How to cover a worktop with microcement?

Covering a worktop with microcement requires careful surface preparation, precise application of microcement layers and proper impregnation. To make a microcement worktop, our dedicated worktop kit will work best. Below you will find out how to go through the whole process step by step to get the best possible result.

PREPARATION OF THE COUNTERTOP STRUCTURE

We would like to remind you that microcement is only a decorative layer 2-3 mm thick, so the basis for the worktop is the material that will be coated with microcement. A wooden, chipboard, OSB or MDF worktop can be used for this. However, it must be without any defects, as microcement is not used to fill defects. Therefore, the countertop structure should be carefully prepared and any cavities or irregularities should be removed beforehand and levelled with suitable materials such as joint compound. A solid and flat substrate will ensure the durability of the microcement finish, while eliminating the risk of subsequent damage or cracks on the worktop surface. If you're doing a makeover of an old piece of furniture, all you need to do is lightly sand the worktop and remove the dust. If you are making a table with a concrete top from scratch, cut the top to the correct dimensions.

PRIMING

Priming the surface of the countertop before applying the microcement is a key step that has a significant impact on the durability of the microcement. Before priming, make sure the surface is dry, clean and free of any dirt or residue from previous work. Priming is designed to strengthen the structure of the substrate and increase the adhesion of the microcement, which translates into the durability and stability of the finished countertop. Use our product, FESTGRUNT, and a microfibre roller or brush to prime the surface.

REINFORCING THE SUBSTRATE WHEN JOINING WORKTOPS

If your worktop is uniform and has no joints, you can ignore this step.

 

If your worktop has joints, it is important to reinforce such a substrate before applying the microcement to prevent possible cracks. Use substrate reinforcement products for this purpose: FESTKONTAKT bonding bridge + glass fibre mesh. The use of the mesh will strengthen the substrate, providing additional strength and stability to the material. This gives the microcement a solid base, reducing the risk of cracks forming at the joints on the worktop. Refer to the product data sheets for information on how to apply the products.

APPLYING THE 1st AND 2nd LAYERS OF MICROCEMENT

The next step is the application of the microcement. Use HYDROFEST single-component, water-resistant microcement for the microcement countertop. Spread the mixture with a trowel to a thickness of no more than 1 mm. Apply the microcement with quick, vigorous movements in different directions, depending on the desired effect, always using the wet-on-wet method. Take care to finish the corners of the worktop with precision.

 

After 4 hours, when the material has completely set and is dry, sand the worktop using an eccentric or orbital sander with 60-80 grit sandpaper. After sanding the first layer of microcement, vacuum the entire surface thoroughly. Then apply the second coat in the same way as the first. After it has dried (after 4 hours), repeat the sanding process.

PRIMER FOR SEALER

In addition, in areas exposed to water and dirt, we recommend the application of FEST PRIMER, a primer for sealer. It is a ready-to-use, one-component, water-based acrylic primer which improves the adhesion of the varnish to the substrate and increases resistance to water and dirt. FEST PRIMER is a neutral and anti-allergenic product. The surface must be perfectly cured, dry, clean and free of dust, waxes and oils, etc. The product should be applied with a high-quality microfibre roller with 8 mm bristles. Before using the roller, we recommend wrapping it with painter's tape to pull off loose bristles so that they do not remain on the surface to be impregnated. The drying time for FEST PRIMER is between 12 and 24 hours.

VARNISHING | IMPREGNATION OF THE MICROCEMENT

After the primer has dried, we cover the worktop with two coats of PU FEST TURBO sealer with the addition of NANO SILVER PLUS SB, an agent with silver ions. After the addition of the silver ion agent, the varnished coating will have antibacterial properties and create a hygienic protective coating on the worktop. Also use a good quality microfibre roller to apply the sealer, which will not leave lint on the sealer, ruining the end result. Before using the roller, we recommend wrapping it with painter's tape to remove any loose parts. Sealing requires a protective paint suit with hood and respiratory protection. PU FEST TURBO sealer is a product for professional use, please refer to its technical data sheet before use.

Watch the video about PU FEST TURBO varnish:

NANO SILVER PLUS

APPLICATION OF SILVER NANOTECHNOLOGY

In response to the growing importance of hygiene and health awareness, we have developed a product line-Nano Silver Plus-that enables the creation of coatings which eliminate microorganisms. The silver nanoparticles contained in Nano Silver Plus penetrate the structure of the varnish, effectively inhibiting the growth of bacteria and fungi. As a result, surfaces coated with these products become significantly more hygienic and resistant to the development of bacteria, fungi and mold.

 

The product line includes:

- Nano Silver Plus WB 25g and 120g - a silver ion additive for water-based varnish. Nano Silver Plus WB 25g should be added to PU FEST 2K 1.2kg varnish. Nano Silver Plus WB 120g is dedicated to PU FEST 2K 6kg varnish.

- Nano Silver Plus SB 25g and 150g - a silver nanoparticle additive for solvent-based varnish. Nano Silver Plus SB 25g should be added to PU FEST TURBO 1.2kg varnish. Nano Silver Plus SB 150g is designed for PU FEST TURBO 7.5kg varnish. 

 

Nano Silver Plus WB and Nano Silver Plus SB are advanced silver-based nanotechnology additives that create a protective barrier against microorganisms in spaces where the highest hygiene standards are required, such as medical facilities, hospitals, beauty salons, as well as bathrooms and rooms with increased humidity. Thanks to silver nanoparticles, you can also ensure your kitchen or bathroom countertop is well protected against harmful microorganisms.

How to care for a microcement countertop?

Proper maintenance and following the manufacturer's recommendations significantly affect the functionality and durability of finishing elements. That’s why it’s important to know and apply practical tips to help maintain an attractive appearance and the right level of surface durability.

 

For microcement countertops, it is important to:

- Use cutting boards: Do not cut directly on the countertop with a knife, as this may cause indentations on the surface. 

- Use trivets for hot pots and dishes. 

- For kitchen countertops: Wipe up spilled vinegar, lemon juice, oils, and similar liquids as soon as possible, as they can damage the varnish. 

- For bathroom countertops: The microcement surface should not come into contact with substances such as nail polish remover, hydrochloric acid, or ammonia, as these can also damage the varnish. 

- For care and cleaning, use a gentle detergent, such as dishwashing liquid or dedicated microcement cleaning products like FESTCleaner or POWER-FEST.

Microcement Countertop - Essential Tools

Having the right tools for working with microcement has a significant impact on the quality and efficiency of the entire application process. Good tools make it easier to apply microcement precisely and ensure an even surface coverage.

To create a microcement-coated countertop, you will need:

- An orbital sander

- Diamond pads or sanding discs

- A drill with a construction mixer for microcement

- A microcement trowel

- Rollers for priming, applying the base coat, and varnishing + roller handle + paint tray

- Protective gloves

- A protective mask for applying PU FEST TURBO varnish

- A protective suit, useful during varnishing

 

You can find all the necessary accessories here.

GALLERY OF MICROCEMENT COUNTERTOP:

See the products we mention in this article:

- FESTGRUNT – acrylic primer

- HYDROFEST – single-component, ready-to-use, water-resistant microcement, ideal for application on kitchen and bathroom countertops

- FESTPRIMER – acrylic primer that enhances varnish adhesion (to be applied before varnishing)

- PU FEST TURBO 1.2kg – two-component, solvent-based polyurethane varnish with very high surface hardness and excellent flexibility

- NANO PLUS SILVER SB 25g – silver ion additive for PU FEST TURBO solvent-based varnish (1.2kg). Creates a hygienic protective coating.